The original bottle-filling process was inefficient, requiring hours of weighing and frequent waste. By applying experience from water sculpture design and theme park engineering, I designed a new system that eliminated pre-weighing, reduced sampling by 95%, and delivered major cost savings and improved operator experience.

R&D resurrected a high-value Lyophilized Bead Manufacturing process. I worked with vendors and the Process Transfer group to design a patented process with faster changeover and much higher throughput for a very delicate bead.

A medical device company required the transfer from their R&D group to Engineering for a penetrable cap product. MEPSCo scaled up initial production 5x, then procured additional machines to achieve 80 PPM at 95% uptime.